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Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding

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Customized Automotive Plastic Mold 500K - 1M Cycles Insert Injection Moulding

Brand Name : MID MOULD

Place of Origin : Dongguan, China

MOQ : 1 set

Payment Terms : 50% deposit + 30% upon first sample + 20% after sample approval or before final mold shipment

Delivery Time : 25–45 working days (longer for complex tools)

Certification : ISO9001,FDA,ISO13485

Price : USD $3,000–$50,000 per set (depending on complexity)

Packaging Details : Wooden case + anti-rust oil + protective film + packing list

Supply Ability : 20–35 sets per month, depending on structure

Product name : Automotive Plastic Mold

Shaping mode : Plastic Injection Mould,Plastic injection molding,Compression Mould

Material : STEEL,ps,PP,Steel and metal,aluminum

Product : Vehicle Mould,Household Appliance,plastic injection mold,injection machine mold,Household Product

Mould life : 250000-300000shots,200~1 M available,300,000shots,000 times

Runner : Hot Runner\ Cold Runner,cold/hot

Cavity : Multi Cavity,as per client's requirement

Product material : Plastic,Steel,PP,ABS,PS

Mold material : NAK80,H13,50#,P20,45#

Design software : CAD,CAD/ProE/UG/SOLIDWORKS,CAD UG Moldflow,Solidworks,PROE

Mould material : P20/718/738/NAK80/S136,P20/718/2738/H13/S136/NAK80,718,SKD61 etc,H13

Application : Home Appliance,Industrial,Automotive,various range,Machine

Mould base : non-Standard plastic injection mould,World standard,European standard,LKM.HASCO,HASCO standard

Surface treatment : sandblasted,Texture,anodizing black,clear painting,Polishing

Size : as samples/drawings,customized accepted,Customized Size

Mold runner : Hot&Cold runner you can choose,Hot runner and code runner

Mold life : 000 to 1,500000 shots,000 shots,100000-1000000,50

Plastic material : Peek,ABS/PP/PS/PE/PVC/PA6/PA66..et,MC Nylon,Derlin,UHMW-PE

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Product Process

This insert injection mold utilizes a "pre-insert placement followed by injection molding" process, achieving an integrated bond between the plastic and the insert during the molding process. Compared to traditional assembly, this process improves bonding strength while effectively shortening production cycles. It is widely used in the electronics, home appliance, and automotive industries.

Process Flow
  1. Mold Design: Plan the insert installation position and guide grooves
  2. CAE Simulation: Analyze plastic flow and stress distribution
  3. Precision Machining: Use high-speed CNC to machine the mold surface and insert slots
  4. Assembly and Commissioning: Install the positioning device and water cooling system
  5. Mold Trial Inspection: Verify the product appearance, dimensions, and insert strength
Product Specifications
Item Description
Mold Type Insert Injection Mold
Mold Material P20 1.2344 S136
Cavities 2–16
Mold Life 500,000–1,000,000 cycles
Surface Treatment Polishing, Nitriding, Sandblasting
Applicable Plastics PP, PC, ABS, PBT
Insert Type Copper, Steel, Electronic Pins
Product Accuracy ±0.02mm
Cooling System Parallel Water Cooling Circuits
Product Cycle 50–75 Days
Product Applications
  • Electrical Switch and Socket Housings
  • Precision Medical Consumables
  • Automotive Electronic Components
  • Industrial Connectors
Product Advantages
  • Plastic and insert molding in one piece Strong and durable
  • Reduced assembly and labor costs
  • Supports multi-cavity molds and high production capacity
  • Suitable for precision part production
FAQ

Q1: Will the insert fall off easily?

A1: No, the plastic melts and forms a strong bond.

Q2: Does it support different types of inserts?

A2: Yes, we can customize metal, ceramic, or sensor inserts.

Q3: What is the typical mold lifespan?

A3: Up to one million mold cycles, depending on the steel material and the operating environment.

Q4: Is it suitable for high-volume production?

A4: Yes, the mold can be designed with multiple cavities, resulting in fast cycle times.

Q5: Does an insert mold increase production costs?

A5: The initial investment is slightly higher, but it saves on subsequent assembly costs, making it more economical overall.

Customized Services

We can customize the number of mold cavities, insert material, cooling solution, and automation interfaces to meet diverse application scenarios, from mass production to precision production.


Product Tags:

Customized Automotive Plastic Mold

      

500K Cycles Insert Injection Moulding

      

1M Cycles Insert Injection Moulding

      
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